GK-100 Clean type roller compactor for dry fruit powder

GK-100 Roller compactor & dust collector & vibrating sifter

Video link: https://www.youtube.com/watch?v=En3CEZdi-pY&list=PLSPcb-r_F69u8aGIDSOQSSZVPn-EoUBbI&index=4&t=0s

Main Application

In pharmaceutical industry, roller compaction has become the method of choice for dry granulation. Because of its reasonable design, the process technology can be almost completely disassembled without special tools. The movable design provides great flexibility during compaction feasibility studies and allows an easy maintenance.

Roll Compactor (RC Machine) , we usually called it dry granulator in Chinese , it is a versatile densification and dry granulation machine that produces uniform compacted sheets with consistent hardness and increased density by compacting powdered material between two uniquely designed rolls.

 Working Principle

Our roller compactor is equipped with a floating gap, which the smallest distance (gap) between the rolls is realized. In floating gap the distance between the rolls change according to the amount of powder provided. The force applied to the powder remains constant. This ensures that property fluctuations in the granules are reduced to a minimum.

The design employs two-counter rotating rolls force-fed with feed screws, with oscillating granulator to break powder ribbon and co- mill that's make them integrated. Dust collector, vibration sifter and vacuum conveyor can be provided according to your requirement.

Workflow 

1. Material is fed between two counter-rotating roll presses.

2. The rolls apply extreme pressure, to press the material into a sheet form.

3. This sheet of material is then fed through a granulator, where it is broken up into uniformly sized granules.

4. Output is depended upon the mesh size and material density.

Salient Features:

1.  Comes with milling unit and interchangeable screen and cooling water system to control the heat.

2.  Equipped with a speed metering screw to adjust the speed

3.  Equipped with a press force control

4.  Roll gap control

5. Equipped with stirring device inside the feeding tank to make powder flow smoothly, prevent powder bridging

6. Easy to assemble &dissemble

7. Easy to clean the machine parts as well.

8. Fully sealed section to prevent cross contamination

9.  Features with control system having touch-sensitive panel

10.  Adhere to CE requirements

Optional Features:

• Available different type of rolls - 1. Plain      2.Corrugated 3.Knurled.

• Contact part made by AISI 316L, Non-contact part      made by AISI 304.

• A vibration sifter, which can filters small or      undersize granules for re-granulation

• An automatic suction conveyer or screw conveyor for      the charging or recycling of powder or granules

• PLC Controls with HMI touch screen.

• Working platform to help observe the feeding hopper.

• Dust collector to clean the environment.

• Vibrating screen sieves (different sizes)