Introduction To Basket Extruder

Basket extruder is the new extruder that builds on proven technology. Pressing blades and meshes designs are alike.

This similarity in component designs ensures that process and validation are the same as the extrusion from machine to machine.

Industrially, its applications cut across many industries including agricultural, chemical, pharmaceutical, among others.

It provides the lowest pressure process. Thus, combining wet extrusion and moderate sheer.

Thereby, forming granules from 0.5 to 5.0 mm in terms of diameter. A basket rotating granulator provides a robust means of wet extrusion.

Besides, multiple tones per hour of extrusion capacities are produced through constant extrudate from wetted powders in the laboratory.

However, for a stable structure product with a large surface area that provides the optimum pliable properties for spheronization, you need to link up with a reliable basket extruder manufacturers.   

Innovative Design in Basket Extruder

Basket granulator is designed with some unique features including integrated and cleaning-in-place (CIP) optimized.

Also, cabling, connections, and suppliers are entirely part of it. Thus, covering and sealing the machine to the outside thereby making it smooth and less stressful to clean.

The innovative discharge blade design and improved seals inside the granulator engineer allow for CIP.

Thankfully, basket granulator is highly flexible especially quick product changeover that increases efficiency and saves the cost of production.

Basket granulator models are available with capacities from bench level scale to over 3,000 Kg/hr.

Its design operation comes with platform and dust-free discharging by the use of a linked mill directly into an internal bubble cooling (IBC).

Basket rotating granulator can stand on its own or linked to an aspheroinizer or a fluid bed dryer and continuous vibratory dryer to form an integrated system.

Separate basket extruder designs for pharmaceutical and other industrial applications are also available.

All extruder models are easily cleaned and have appropriate shaft seals preventing the feed material from contamination.

All process wetted components are made available per industrial requirements. Metallurgies include: 316L, 316, 304, as well as more exotic metals

Standard Features for Basket Extruder

· High speed mixing and granulating

· An adjustable angle and gap between rotor blades and basket screens allow optimization of the extrusion force.

· Short active extrusion path minimizing temperature rise for heat sensitive actives.

· External blade for pushing the material out to a spheroinizer or fluid bed dryer bowl.

· Standard meshes from 500 to 1500 microns

· Variable perforation meshes ideal for the perfect discharge of difficult products.

· User-friendly operator-machine interaction via graphical operator panel 12"

· Industrial PC software with PROCESS + range of software which helps to interlink all plant pieces of equipment to a single system.

· Appropriate electrical panels and drives for explosion-proof operation

· Flexibility (processes and products) for wet granulation.

· Safety switch prevents operation when the screen is removed

Optional Features for Basket Extruder

· Explosion-proof design

· Automatic cleaning (WIP/CIP) of the entire system

· Advance process for easy and automated plant control

· Jacketed / insulated bowl

· Total containment through up- and downstream split valves and flexible isolation systems.

· Integration with a mill and/or fluid bed possible: perfect closed link for dust-free operation

· Video monitoring of the process

· Product feeding both by gravity or vacuum loading system directly from the containers

Conclusion

Industrially, basket extruder is an asset. Its operations are found in pharmaceutical extrudates, production of water dispersible, and water-soluble granules of agrochemicals.

When sourcing for a basket granulator, get in touch with professional basket extruder manufacturers for more updates about basket extruder that is appropriate for your production plant.