The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.
The product is gently pressed to cylindrical granules, the granules will be more compact than YK series oscillating granulator.
In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen sieve.
The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.
JUNZHUO MACHINERY offers three kinds of basket granulators for your application. ZL series (ZL120, ZL-160, ZL200, ZL250, ZL-300, ZL-350, ZL-500, and ZL-550) basket extruder is the common type on the market, ZK series (ZK160, ZK200, ZK250, ZK300, ZK350, ZK500) basket extruder is improved of cutting knives to control granule length. XZK series (XZK300, XZK350, XZK500, XZK600) basket granulator is the unique design by our engineer, there is not only has cutting knives, the blade can be lifted up and down for better mixture.
All the above models are on the CE certificate.
Model | XZK-300 | XZK-350 | XZK-500 | XZK-600 |
Capacity | 100-350kg/h | 200--600kg/h | 250-750kg/h | 600-1300 kg/h |
Paddle Diameter | 268mm | 348mm | 498mm | 598mm |
Screen Sieve Diameter | 1.2-4mm | 1.2-4mm | 1-10mm | 1-10mm |
Screen Installation Diameter | 300mm | 350mm | 500mm | 600mm |
Main Motor Power | 7.5kw | 11kw | 15kw | 18.5kw |
Assistant Motor Power | 0.75kw | 1.5kw | 3kw | 5.5kw |
Lift motor power | 0.37kw | 0.55kw | 1.1kw | 1.5kw |
Paddle Rotation Speed | 45rpm | 42rpm | 35rpm | 35rpm |
Pressure Knife Rotation Speed | 55rpm | 50rpm | 45rpm | 40rpm |
Overall Dimension | 1350*700*1470mm | 1800*780*1700 mm | 2000*1250*2200mm | 2350*1350*2150mm |
Approx. Weight | 900kg | 1100kg | 1900kg | 2000kg |
Features
Extrudates well suited for Spheronization
Continuous granulation into φ 0.8~10mm columnar granules
Improvement of handling and dosing properties
Low densification
Low dust cylindrical pellets with large surface
Good deformation properties
Better particle size distribution
Improved flow ability
Easy disassembly for cleaning
By up and down extrusion of extruding impeller, the wet powder mixture forced through the screen mesh to be granulates. In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen basket.
JUNZHUO MACHINERY offers all the spare parts, such as the blade,screen sieve,rotary knife and belts. The hole size of screen sizes is according to your requirement.
Lifting Blade This blade can be lifted up and down, so that the raw material is mixed well. It is a developed and unique design which is different from ZL and ZK series basket granulator. |
Rotary Knife The blade and rotary knife move in opposite directions, so that the wet powder squeezes out of the screen hole.By extruding, the wet powder makes into granules. |
Screen Sieves The screen sieves are made by SS304, also it can be SS316L. The hole size is according to your requirement. A screen sieve is made by flange, plate and reinforcing ring. |
Cutting Knives This is the most difference from ZL series rotary granulator, so that the granule length can be adjusted. Now we have added a located pin so that the cutting knife can be fixed on the place. |
Control Panel Normaly it is button control, it is ok for PLC control. |
Driving Device Motor international brands are available according to your requirement. The gear box is made by JUNZHUO MACHINERY. |
Our basket granulator can be used for making wet powder into granules, such as drinks powder, sauces and
soups, detergent, pesticides and so on.
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