The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on. The screen sieve hole size ranges from 0.8mm to 8.0mm.
The product is gently pressed to cylindrical granules, the granules will be more compact than YK series oscillating granulator.
In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen sieve.
The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.
JUNZHUO MACHINERY offers three kinds of basket granulators for your application. ZL series (ZL120, ZL-160, ZL200, ZL250, ZL-300, ZL-350, ZL-500, and ZL-550) basket extruder is the common type on the market, ZK series (ZK160, ZK200, ZK250, ZK300, ZK350, ZK500) basket extruder is improved of cutting knives to control granule length. XZK series (XZK300, XZK350, XZK500, XZK600) basket granulator is the unique design by our engineer, there is not only has cutting knives, the blade can be lifted up and down for better mixture.
All the above models are on the CE certificate.
Model | Capacity | Impeller Diameter | Hole Size | Motor Power | Rotary Speed | Overall size | Weight |
ZK-160 | 30-100 kg/h | 148 mm | 0.8-3mm | 2.2 kw | 55 r/min | 950*500*1000mm | 200kg |
ZK-200 | 80-200 kg/h | 198 mm | 1.2-3mm | 4kw | 45 r/min | 1000*500*1030mm | 250kg |
ZK-250 | 100-250kg/h | 248 mm | 1.2-3mm | 4-5.5kw | 45 r/min | 1200*700*1100mm | 400kg |
ZK-300 | 140-400 kg/h | 268 mm | 1.2-3mm | 7.5kw | 45r/min | 1250*680*1250mm | 450kg |
ZK-350 | 200-600 kg/h | 348 mm | 1.2-8mm | 11kw | 45r/min | 1450*860*1350 mm | 850kg |
ZK-500 | 400-1000 kg/h | 498 mm | 1.2-10mm | 22 kw | 35r/min | 2225*1206*1600mm | 1700kg |
Features
Extrudates well suited for Spheronization
Continuous granulation into φ 0.8~10mm columnar granules
Improvement of handling and dosing properties
Low densification
Low dust cylindrical pellets with large surface
Good deformation properties
Better particle size distribution
Improved flow ability
Easy disassembly for cleaning
Motor power is transmitted by the triangle belt-wheel to the gear box in the host, and distributed
the power by the transmission parts in the gear box. Add raw material into feeding hopper, press it
from above. After mixing, the material is crowded into the feeding chute and forced outward
extrusion by special blade. When the material is crowded into the gap between blade and screen
mesh, the cutting knife will cut it into unify size.
JUNZHUO MACHINERY offers all the spare parts, such as the blade,screen sieve,rotary knife and belts. The hole size of screen sizes is according to your requirement.
Granulating Part The blade and rotary knife move in opposite directions, so that the wet powder squeezes out of the screen hole.By extruding, the wet powder makes into granules. |
Screen Sieves The screen sieves are made by SS304, also it can be SS316L. The hole size is according to your requirement. A screen sieve is made by flange, plate and reinforcing ring. |
Cutting Knives This is the most difference from ZL series rotary granulator, so that the granule length can be adjusted. Now we have added a located pin so that the cutting knife can be fixed on the place. |
Control Panel Normaly it is button control, it is ok for PLC control. |
Driving Device Motor power from 2.2kw to 22kw, it depends on model size. International brands are available according to your requirement. The gear box is installed by JUNZHUO MACHINERY. |
Our basket granulator can be used for making wet powder into granules, such as drinks powder, sauces and soups, detergent, pesticides and so on.
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