Product Category

ZK-350 PLC control Wet Powder Granulator

ZK-350 PLC control Wet Powder Granulator

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on. This machine is a customized design, it is controlled by PLC. The difference between standard model is that the screen sieve is fixed, and the cutting knives are running.

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Product Description
Technical Data
Working Principle
Main Parts
Final Products

This machine is different from standard model.

Standard model: the screen sieve is rotated by base plate, the cutting knives are fixed.

Customized model: the screen sieve is fixed, the cutting knives are rotated.

Product Information

The product is gently pressed to cylindrical granules, the granules will be more compact than YK series oscillating granulator.

In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen sieve.

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.

JUNZHUO MACHINERY offers three kinds of basket granulators for your application. ZL series (ZL120, ZL-160, ZL200, ZL250, ZL-300, ZL-350, ZL-500, and ZL-550) basket extruder is the common type on the market, ZK series (ZK160, ZK200, ZK250, ZK300, ZK350, ZK500) basket extruder is improved of cutting knives to control granule length. XZK series (XZK300, XZK350, XZK500, XZK600) basket granulator is the unique design by our engineer, there is not only has cutting knives, the blade can be lifted up and down for better mixture.

All the above models are on the CE certificate.

ZK-250 Rotary Drum Granulator

Model	Capacity	Impeller Diameter	Hole Size	Motor Power	Rotary Speed	Overall size	Weight
ZK-160	30-100 kg/h	148 mm	0.8-3mm	2.2 kw	55 r/min	9505001000mm	200kg
ZK-200	80-200 kg/h	198 mm	1.2-3mm	4kw	45 r/min	10005001030mm	250kg
ZK-250	100-250kg/h	248 mm	1.2-3mm	4-5.5kw	45 r/min	12007001100mm	400kg
ZK-300	140-400 kg/h	268 mm	1.2-3mm	7.5kw	45r/min	12506801250mm	450kg
ZK-350	200-600 kg/h	348 mm	1.2-8mm	11kw	45r/min	14508601350 mm	850kg
ZK-500	400-1000 kg/h	498 mm	1.2-10mm	22 kw	35r/min	222512061600mm	1700kg

Features

Extrudates well suited for Spheronization

Continuous granulation into φ 0.8~10mm columnar granules

Improvement of handling and dosing properties

Low densification

Low dust cylindrical pellets with large surface

Good deformation properties

Better particle size distribution

Improved flow ability

Easy disassembly for cleaning

Motor power is transmitted by the triangle belt-wheel to the gear box in the host, and distributed
the power by the transmission parts in the gear box. Add raw material into feeding hopper, press it
from above. After mixing, the material is crowded into the feeding chute and forced outward
extrusion by special blade. When the material is crowded into the gap between blade and screen
mesh, the cutting knife will cut it into unify size.

ZK-250 Rotary Drum Granulator Working Principle

JUNZHUO MACHINERY offers all the spare parts, such as the blade,screen sieve,rotary knife and belts. The hole size of screen sizes is according to your requirement.

Granulating Part

The blade and rotary knife move in opposite directions, so that the wet powder squeezes out of the screen hole.By extruding, the wet powder makes into granules.

Screen Sieves

The screen sieves are made by SS304, also it can be SS316L. The hole size is according to your requirement. A screen sieve is made by flange, plate and reinforcing ring.

Cutting Knives

This is the most difference from ZL series rotary granulator, so that the granule length can be adjusted. Now we have added a located pin so that the cutting knife can be fixed on the place.

Control Panel

Normaly it is button control, it is ok for PLC control.

Driving Device

Motor power from 2.2kw to 22kw, it depends on model size. International brands are available according to your requirement. The gear box is installed by JUNZHUO MACHINERY.

Our basket granulator can be used for making wet powder into granules, such as drinks powder, sauces and

soups, detergent, pesticides and so on.