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JZL-120 Twin Screw Extruder with PLC control and cutting knives

JZL-120 Twin Screw Extruder with PLC control and cutting knives

This extruder is controlled by PLC, it is easy to use. It is equipped with cutting knives so that the granule length is adjustable.

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Product Description
Technical Data
Working Principle
Main Components

DOUBLE SCREW EXTRUDER

The popularity of twin screw extruders is attributed to its versatility and applicability to a remarkably wide range of materials. Besides this, extruders allow continuous processing and are capable of delivering high value, high quality products in large quantities. The growing number of industrial applications of extrusion technology in the last few decades has led to an increasing interest in understanding the extrusion process. However, the complexity of the extrusion process such as the shear, mixing, flow performance and the material interaction make the study very challenging and empirical approaches have made little contribution to the fundamental understanding of the process.

JUNZHUO MACHINERY single/double screw extruder is suitable for most low pressure wet extrusion processes used in solid dosage processing. Extrusion performed by two detachable, contra rotating gears. This action generates minimum heat and does not work the product excessively. This makes it ideally suited for extruding pharmaceutical products. Feeding can be done manually or automatically by auger feed.

Technical data

Screw Diameter：120mm*2

Screen Sieve Size：1--8mm

Motor Power： 7.5kw

Cutter Power：0.2kw

Rotation Speed：70r/min

Capacity：30-450kg/h

Overall Size：1800*600*1400mm

Approx. Weight：800kg

Working Principle

The motor power is driven from the v-belt wheel to the gear box, power is distributed through the drive parts inside the gear box, and the double screws start working. Add raw material into feeding hopper, the wet mixed powder is extruded by the left and right screws and forced through screen mesh to be columnar particles.The granule length can be adjusted by cutter.

Double Screw Extruder

Salient Features :

Designed as per cGMP – Current Good Manufacturing Practices
Contact parts in AISI 316, AISI 304 or MS as desired by customer.
Different models in extruders such as Single Screw extruder, Double Screw Extruder,Axial extruder, Radial extruder.
Length of extrusions is adjustable.
Up to 90% uniformity (substantially formulation dependent).
Change of extrusion diameter/ Pellet size by changing screen sieve.
Continuous cooling arrangement during extrusion operation for pressing roller.

Model	JZL-50	JZL-80	JZL-100	JZL-120	JZL-140	JZL-180	JZL-200(customized design)	JZL-200
Capacity	10-80kg/h	30-180 kg/h	30-300 kg/h	30-450 kg/h	150-500 kg/h	500-1200 kg/h	200-2500 kg/h	200-2500 kg/h
Screen Sieve	φ1-8mm	φ1-8mm	φ1-8mm	φ1-8mm	φ2-8mm	φ2-20mm	φ2-20mm	φ2-20mm
Screw Diameter	φ50*2	φ78*2	φ100*2	φ120*2	φ138*2	φ180*2	φ200*2	φ200*2
Motor Power	2.2kw	4kw	5.5kw	7.5kw	11-15kw	22-30kw	30kw	40kw
Rotation Speed	80r/min	80r/min	80r/min	70r/min	60r/min	60r/min	60r/min	60r/min
Overall Size	820440720mm	12006001000mm	14006501200mm	15006501250mm	20007501150mm	244014501200mm	245016501200mm	268016501200mm
Approx. Weight	170kg	450kg	650kg	780kg	1100kg	2000kg	1750kg	3000kg

Double Screw Extruder Working Principle

Twin screw extruders consist of two intermeshing, co-rotating screws mounted on splined shafts in a closed barrel. Due to a wide range of screw and barrel designs, various screw profiles and process functions can be set up according to process requirements. The major advantage of intermeshing co-rotating twin screw extruders is their remarkable mixing capability which confers exceptional characteristics to extruded products and adds significant value to processing units.

In twin screw extrusion processing, the raw materials may be solids (powders, granulates, flours). Extruded products are chemically modified polymers, textured food and feed products, cellulose pulps, etc.

Double Screw Extruder

Screen Sieve, which is made by SS304 or SS316L, granule size from 0.8mm to 5mm
Single/Double Screw, twin screw extruder offers higher process productivity as compared to single screw extruder.
Single Screw

Double Screw
Radial /Axial output, the granules of radial extruder is side discharged, and anxial extruder is front discharged.
Axial extruder

Radial extruder
Cutting Knife, which can adjust the granule length.Only axial extruder can be equipped with it.
Cutting knife

Cutting knife